Position Title: QC Manager

Reports To: General Manager

Overview:

The QC Manager is responsible for developing and leading a quality team to ensure that all products, including pressure vessels, skid packages, boilers and structural steel fabrication meet required quality standards and regulatory certifications (ASME U and NR certifications). Additionally, the role includes adherence to ISO 9001, 14001, and 45001 standards to ensure compliance and improve operational efficiency.

Key Responsibilities:

1. Quality Assurance Management:

- Develop and implement quality control policies and procedures for manufacturing processes, including structural steel fabrication.

- Ensure compliance with ASME U and NR certification requirements throughout production.

- Conduct regular audits of processes, procedures, and products to ensure compliance with quality standards.

2. ISO Certification Management:

- Oversee the implementation and maintenance of ISO 9001, 14001, and ISO 45001 quality management systems.

- Prepare documentation and ensure readiness for ISO certification audits and renewals.

- Coordinate training and awareness programs for employees related to ISO standards.

3. Team Development:

- Recruit, train, and manage a quality team consisting of up to two quality control specialists.

- Foster a collaborative and high-performance culture within the quality team.

- Assign specific roles and responsibilities for team members to ensure coverage of all quality-related tasks.

4. Inspection and Testing:

- Establish and maintain inspection criteria for incoming materials, in-process components, and finished products, including structural steel.

- Supervise testing processes to ensure compliance with design specifications and regulatory requirements.

- Investigate non-conformances and implement corrective and preventive actions.

5. Documentation and Reporting:

- Maintain accurate records of quality inspections, testing results, and compliance audits.

- Prepare quality performance reports for management review and decision-making.

- Ensure proper documentation for all quality-related activities in compliance with ASME and ISO standards.

6. Supplier Quality Management:

- Evaluate and qualify suppliers based on their ability to meet quality standards and regulatory requirements.

- Collaborate with suppliers to resolve quality issues and enhance product quality.

7. Continuous Improvement:

- Identify areas for process improvement and implement best practices to enhance product quality and operational efficiency.

- Lead quality improvement initiatives and root cause analysis for defects or non-conformances.

8. Regulatory Compliance:

- Stay updated on industry regulations, standards, and best practices related to pressure vessel manufacturing, safety, and environmental management.

- Act as the primary point of contact for regulatory agencies during inspections and audits.

Required Qualifications:

- Bachelor’s degree in Engineering, Quality Assurance, or a related field.

- Minimum of 5 years of experience in quality control, specifically in pressure vessel, skid package, and boiler manufacturing.

- In-depth knowledge of ASME U and NR certification processes.

- Familiarity with ISO 9001, 14001, and 45001 standards.

- Strong analytical and problem-solving skills.

- Excellent communication and leadership abilities.

Skills

- Experience with quality management software and tools.

- Strong attention to detail and organizational skills.

- Ability to work collaboratively across departments to achieve quality objectives.