Expensia International jobs

<p>A. Industrial Commissioning & Plant Organization Supervise the reception, floor layout installation, utility hookups, and commissioning of automated cigarette making and packing lines (Molins MK8 / MAX maker, tobacco recovery unit, and SASIB / wrapper / overwrapper packing group). Structure the shop-floor organization, internal logistics flows, and raw material/finished goods warehousing from day one. Establish and enforce Standard Operating Procedures (SOPs) for every workstation across making, packing, quality control, and warehousing. B. Production, Maintenance & Quality Management Plan, organize, and monitor daily and weekly production schedules to achieve output targets, line speed, and material yield objectives across shift operations. Track industrial performance indicators (KPIs, machine availability, OEE/TRS) and drive immediate corrective actions. Supervise the Senior Making and Senior Packing Technicians in executing rigorous preventive and corrective maintenance schedules to minimize technical downtime. Guarantee strict adherence to physical and visual quality control standards throughout the making and packing processes in direct coordination with the Quality Control (QC) department. C. Inventory Control, Material Yield & Internal Audit Enforce strict control over raw material consumption (Cut Rag tobacco, filter rods, cigarette and tipping papers, foils, labels, BOPP films, glues), consumables, and scrap/waste rates. Supervise daily physical inventory counts and perform daily cross-audits reconciling warehouse material issues, finished goods produced, and end-of-shift waste weighings. Ensure complete physical and documentary traceability across the entire facility with zero unexplained material variance. D. Team Management, Discipline, Health & Safety (HSE) Manage, coach, and develop all site personnel (senior technicians, machine operators, quality control inspectors, warehouse/forklift crew, and site administration). Organize technical cross-training and operator versatility across shifts, including deputy adjuster back-up training and regular ergonomic workstation rotations. Enforce general shop-floor discipline, attendance, factory cleanliness (5S), and strict compliance with health, safety, and site security procedures.</p><p>Education: Engineering Degree (Industrial Engineering, Electromechanics, Mechanical Engineering, Automation, or Production Management) or Master's equivalent. Experience: Minimum 7 to 10 years of proven experience as Plant Manager, Operations Manager, or Senior Production Manager within a high-speed manufacturing or packaging facility (ideally tobacco or FMCG). Technical Skills: Strong command of high-speed automated machinery environments (precision cam/gear mechanics, packaging kinematics, PLC controllers). Proven track record in industrial maintenance management, continuous improvement, OEE optimization, and strict material stock control. Proficiency in production tracking and reporting tools (Excel, ERP). Personal Attributes: Hands-on shop-floor leadership, strong sense of accountability, operational rigor, unimpeachable integrity, and ability to lead multicultural shift teams. Languages: Fluency in English and/or French (depending on operational assignment).</p>

<p>A. Line Commissioning, Setup & Operational Performance Lead the mechanical installation, alignment, synchronization, and startup of the complete Making (Molins MK8/MAX) and Packing (SASIB 3000, CP1 wrapper, and Carton Overwrapper) production line. Perform daily fine-tuning and mechanical adjustments across both sections to guarantee stable high-speed operation, optimal OEE, and smooth product transfer from rod making to final carton bundling. Monitor and maintain auxiliary plant utilities supporting the production line (compressed air, central vacuum, dust collection, and cooling systems). B. Preventive & Corrective Maintenance Plan and execute daily, weekly, and monthly preventive maintenance programs (lubrication, cam/gear timing, knife and ledger maintenance, garniture and belt replacements, glue system care, and heat-sealing calibration). Deliver rapid, hands-on mechanical and electromechanical troubleshooting during production shifts to minimize unplanned downtime and resolve root-cause equipment faults. Manage the critical wear-and-tear spare parts inventory and coordinate timely replenishment with Plant Management. C. Quality Assurance & Waste Reduction Partner with Quality Control to ensure every finished cigarette stick, soft pack, and carton bundle meets strict physical and visual standards (weight consistency, draw resistance, seam integrity, glue application, and clean BOPP wrapping). Optimize machine settings to minimize raw material scrap (Cut Rag tobacco, filter rods, papers, labels, foils, and BOPP films). D. Team Leadership & Local Operator Training Train, coach, and upskill local machine operators and junior mechanics on safe machine operation, daily routine adjustments, and autonomous first-level maintenance. Enforce strict shop-floor safety (HSE), cleanliness (5S), and operational discipline around all machinery.</p><p>Proven Dual Expertise (Mandatory): Minimum 8 to 12 years of hands-on mechanical experience in cigarette manufacturing, with demonstrated mastery of both Molins MK8 / MAX making lines and SASIB 3000 / CP1 soft packing lines. Technical Depth: Strong command of mechanical kinematics, cam/gear synchronization, vacuum/pneumatic circuits, precision cutting/gluing assemblies, and basic electrical/PLC troubleshooting. International Track Record: Prior experience commissioning, overhauling, and running production lines in international or emerging-market environments, with strong mentoring skills to build local technical teams. Languages: Working proficiency in English (French is an asset).</p>

<p>A. Industrial Commissioning & Plant Organization Supervise the reception, floor layout installation, utility hookups, and commissioning of automated cigarette making and packing lines (Molins MK8 / MAX maker, tobacco recovery unit, and SASIB / wrapper / overwrapper packing group). Structure the shop-floor organization, internal logistics flows, and raw material/finished goods warehousing from day one. Establish and enforce Standard Operating Procedures (SOPs) for every workstation across making, packing, quality control, and warehousing. B. Production, Maintenance & Quality Management Plan, organize, and monitor daily and weekly production schedules to achieve output targets, line speed, and material yield objectives across shift operations. Track industrial performance indicators (KPIs, machine availability, OEE/TRS) and drive immediate corrective actions. Supervise the Senior Making and Senior Packing Technicians in executing rigorous preventive and corrective maintenance schedules to minimize technical downtime. Guarantee strict adherence to physical and visual quality control standards throughout the making and packing processes in direct coordination with the Quality Control (QC) department. C. Inventory Control, Material Yield & Internal Audit Enforce strict control over raw material consumption (Cut Rag tobacco, filter rods, cigarette and tipping papers, foils, labels, BOPP films, glues), consumables, and scrap/waste rates. Supervise daily physical inventory counts and perform daily cross-audits reconciling warehouse material issues, finished goods produced, and end-of-shift waste weighings. Ensure complete physical and documentary traceability across the entire facility with zero unexplained material variance. D. Team Management, Discipline, Health & Safety (HSE) Manage, coach, and develop all site personnel (senior technicians, machine operators, quality control inspectors, warehouse/forklift crew, and site administration). Organize technical cross-training and operator versatility across shifts, including deputy adjuster back-up training and regular ergonomic workstation rotations. Enforce general shop-floor discipline, attendance, factory cleanliness (5S), and strict compliance with health, safety, and site security procedures.</p><p>Education: 2- to 3-year Higher Technical Diploma (BTS / DUT / Bachelor's) in Quality Control, Metrology, Chemistry, Food Science, Industrial Engineering, or equivalent scientific/technical field. Experience: Minimum 3 to 5 years of experience in quality control on a high-speed industrial production line (tobacco, food & beverage, pharmaceuticals, cosmetics, or packaging). Technical Skills: Mastery of laboratory metrology instruments (analytical balances, moisture meters, Pressure Drop / draw resistance testers, circumference gauges) and statistical sampling methods. Proficiency in numerical data logging, scrap/shrinkage rate calculations, and hourly Excel control sheets. Personal Attributes: Absolute integrity and independence of mind, scientific rigor, firmness in enforcing quality standards with production teams, keen attention to detail, and punctuality.</p>